Oil & Gas

CPA also serves the oil & gas industry.

Within this sector, extensive piping systems are required at the upstream level (onshore/offshore exploration and production), midstream level (storage and transportation) and downstream level (refining and distributing). CPA supplies its engineered pipe support solutions to clients at each of these levels.

See below some examples of major projects that CPA has successfully completed within the oil & gas industry:

Zuluf Project, Saudi Arabia

Zuluf field is a giant offshore oil field located in the Arabian Gulf, approximately 240km north of Dhahran. The Zuluf expansion, called Zuluf AH Increment Central Processing Facilities, is a key element of Saudi Arabia’s strategy to increase its crude production capacity to 13 million bpd by 2027 and maintain its position as the world’s largest oil exporter.

The Package 1 expansion involves onshore processing facilities including two gas-oil separation plant trains, each with a capacity of 300,000 bpd of oil, plus two gas compression trains and wet crude handling facilities, one person said.

Package 2 comprises water-injection pumps, a water-oil separation plant, a hot oil system, electrical and non-electrical utilities, plus other associated facilities.

Location: Offshore Saudi Arabia
CPA products supplied: Cryogenic supports and cold insulation blocks
Year supplied: 2023-2022

Maui Conventional Gas Field Development, New Zealand

The Maui natural gas field is the largest gas, natural gas condensate and oil field in New Zealand, producing nearly three-quarters of the country’s hydrocarbons, as well as providing energy for electricity generation.

There exists a collection of 16 plans for the development of Maui gas field, including offshore platform Maui A and pipelines, by Shell BP Todd Oil Services Ltd.

Location: Offshore New Zealand
CPA products supplied: Constant/variable effort spring supports
Year supplied: 2022-2021

Gallaf Phase 3 Development – Al Shaheen Gas Field, Qatar

The Gallaf project belongs to the Al-Shaheen field, located off the coast of Qatar. Al-Shaheen is Qatar’s largest offshore oil field and one of the largest offshore oil fields in the world.

The Gallaf Phase 3 involved the construction of two wellhead platforms designed to increase crude oil production in the field.

Location: Offshore Qatar
CPA products supplied: Isolation supports and sliding plates
Year supplied: 2022-2020

Sao Vang and Dai Nguyet Gas and Condensate Fields, Vietnam

The first phase of the field development involved installation of a new central processing platform (CPP) called Golden Star at the Sao Vang field. The CPP is connected to an unmanned wellhead platform via internal pipeline system and supported on a jacket structure, weighing 12,733t. The CPP features production well slots, support dry trees, two compressor trains, and two boosters.

Location: Offshore Vietnam
CPA products supplied: Constant/variable effort spring supports
Year supplied: 2021-2020

FPSO Guanabara, Brazil

The FPSO Guanabara MV31 is deployed for operations in the Mero (formerly Libra) field operated by Petrobras. The FPSO is capable of processing 180,000 barrels of crude oil, 424 million standard cubic feet of gas and 225,000 barrels of water injection per day, and has storage capacity of 1,400,000 barrels of crude oil. The FPSO is designed to reinject 100% of the processed gas back into the oil well.

Location: Offshore Brazil
CPA products supplied: Constant/variable effort spring supports
Year supplied: 2019

FPSO Mv 27, Brazil

The FPSO (Floating Production Storage & Offloading) MV 27 is an offshore support vessel located in Brazil. She is 337m long and has a tonnage of 164,087 tons. CPA supplied rigid struts as part of construction work on this vessel.

Location: Brazil
CPA products supplied: Rigid struts
Year supplied: 2016

Buzios P-79 FPSO, Brazil

P-79 is an FPSO that will operate in the Búzios field, the world’s largest deepwater oil field, approximately 200km off the coast of Rio de Janeiro.

The FPSO vessel will allow initial separation of gas from the oil extracted in the deep offshore reservoir and will have a production capacity of 180,000 barrels of oil per day (bopd) and 7.2 million cubic metres of (mcbm) gas per day, with a storage capacity of two million barrels of oil.

Location: Offshore Brazil
CPA products supplied: Viscous Dampers
Year supplied: 2023

Kasawari Gas Development Project, Sarawak, Malaysia

Developed by Petronas, the Kasawari gas development project is located in the South China Sea, offshore Sarawak, Malaysia.

The field is estimated to contain 3.2 trillion cubic feet (tcf) of natural gas resources. It is expected to produce 900 million standard cubic feet per day (mmscfd) of gas and 3.5 million barrels of condensate per day commencing from 2023.

Location: Offshore Malaysia
CPA products supplied: Viscous Dampers
Year supplied: 2023

Rosmari-Marjoram Gasfield, Malaysia

The Rosmari-Marjoram sour gas field development will include offshore infrastructure and an onshore gas treatment plant in Bintulu, Sarawak.

The offshore infrastructure will comprise a wellhead platform, subsea infrastructure and pipeline to export the gas to the onshore plant.

The Rosmari-Marjoram development forms the first phase of the Sarawak Integrated Sour Gas Evacuation System (SISGES) project.

Location: Offshore Malaysia
CPA products supplied: Constant/variable effort spring supports
Year supplied: 2023

Bacalhau FPSO, Brazil

The Bacalhau FPSO will be deployed at the Bacalhau field in the BM-S-8 and Carcará North blocks, 185 km off the coast of São Paulo, Brazil.

The FPSO is one of the largest ever delivered to Brazil. It has a large topside designed to produce up to 220,000 barrels of crude oil per day, produce and inject up to 530 million standard cubic feet of associated gas per day and inject up to 200,000 barrels of seawater per day. Its minimum storage capacity of crude oil will be 2,000,000 barrels.

Location: Offshore Brazil
CPA products supplied: Constant/variable effort spring supports
Year supplied: 2022-2021

Almirante Barroso FPSO, Brazil

The Almirate Barroso is the 5th FPSO deployed at the Búzios field. The FPSO is capable of processing 150,000 barrels of crude oil per day, 212 million standard cubic feet of gas per day, 240,000 barrels of water injection per day and has minimum storage capacity of 1,400,000 barrels of crude oil. The FPSO achieved the first oil in May 2023.

Location: Offshore Brazil
CPA products supplied: Constant/variable effort spring supports and rigid struts
Year supplied: 2020

Kraken Fpso, Uk

The Kraken field is a large heavy oil accumulation off the Shetland Islands, UK. The field is to be developed using the Armada Kraken FPSO, which can handle a peak fluid rate of 460,000 barrels per day and 80,000 barrels of oil per day. CPA supplied variable effort spring supports for this vessel.

Location: Shetland Islands, UK
CPA products supplied: Variable effort spring supports
Year supplied: 2015

Midyan Gas Processing Facilities, Saudi Arabia

CPA supplied variable effort spring supports as part of the construction of facilities including a gas processing plant at the Midyan gas field, Saudi Arabia. The plant has a processing capacity of 75 million standard cubic feet per day and 4,500 barrels of condensate per day.

Location: Saudi Arabia
CPA products supplied: Variable effort spring supports
Year supplied: 2014

An Offshore Oil Rig

Offshore Oil Rig

Maharaja Lela South (Mljs) Project, Brunei

The Maharaja Lela is a gas field located offshore Brunei. The gas field produces 28,500 barrels of oil equivalent per day. CPA supplied variable effort spring supports as part of the MLJS project, which involved installation of the wellhead platform and connection to export pipelines.

Location: Brunei
CPA products supplied: Variable effort spring supports
Year supplied: 2015

Gorgon Gas Project, Australia

The Gorgon gas project is a is a natural gas project in Western Australia, involving development of the greater Gorgon gas fields and an LNG plant on Barrow Island. CPA supplied pipe shoes as part of this project.

Location: Western Australia
CPA products supplied: Pipe shoes
Year supplied: 2014

Mumbai High North Re-Development (Mhnrd) Phase-Iii, 5-Well Platform Project, India

MHNRD phase III, located in west offshore Mumbai, involved further improvements in recovery from Mumbai High, including drilling of new wells. CPA supplied isolation U-bolts as part of the phase-III project.

Location: Western offshore Mumbai, India
CPA products supplied: Isolation U-bolts
Year supplied: 2015

D12 & Laila Gas Field Development, Malaysia

CPA supplied constant effort spring supports as part of the construction of two new gas-export lines at the D12 and Laila fields, located 50 kilometers Northwest of Miri, Malaysia.

Location: Malaysia
CPA products supplied: Constant effort spring supports
Year supplied: 2013